2025 American League 40-Man Roster Crunch Analysis

One of my favorite annual exercises is a quick and dirty assessment of every team’s 40-man roster situation. Which prospects need to be added to their club’s 40-man by next Tuesday’s deadline to be protected from the Rule 5 Draft? Which veterans are in danger of being non-tendered because of their projected arbitration salary? And which players aren’t good enough to make their current org’s active roster, but would see the field for a different club and therefore have some trade value? These are the questions I’m attempting to answer with a piece like this. Most teams add and subtract a handful of players to their roster every offseason — some just one or two, others as many as 10. My aim with this exercise is to attempt to project what each team’s roster will look like when the deadline to add players arrives on Tuesday, or at least give you an idea of the names I think are likely to be on the table for decision-makers to consider.
This project is completed by using the RosterResource Depth Charts to examine current 40-man occupancy and roster makeup, and then weigh the young, unrostered prospects who are Rule 5 eligible in December against the least keepable current big leaguers in the org to create a bubble for each roster. The bigger and more talented the bubble, the more imperative it is for a team to make a couple of trades to do something with their talent overage rather than watch it walk out the door for nothing in the Rule 5.
Below you’ll see each team’s current 40-man count, the players I view as locks to be rostered, the fringe players currently on the roster whose spots feel tenuous, and the more marginal prospects who have an argument to be added but aren’t guaranteed. I only included full sections for the teams that have an obvious crunch or churn, with a paragraph of notes addressing the clubs with less intricate roster situations at the bottom. I have the players listed from left to right in the order I prefer them, so the left-most names are the players I’d keep, and right-most names are the guys I’d be more likely to cut. I’ve italicized the names of the players who I believe fall below the cut line. As a reminder, players who signed at age 18 or younger must be added to the 40-man within five seasons to be protected from the Rule 5, while those signed at age 19 or older must be added within four. Brendan Gawlowski examined the National League yesterday, so be sure to check that out too. Let’s get to it. Read the rest of this entry »








